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專(zhuān)注動(dòng)力/儲能電池組自動(dòng)化設備
集研發(fā)、生產(chǎn)及銷(xiāo)售為一體的高新技術(shù)型企業(yè)
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比斯特
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139 2527 1184
深圳比斯特自動(dòng)化設備有限公司
鐘經(jīng)理:139 2527 1184
電 話(huà) : 0755-81710691
郵箱:z609665418@163.com
地 址 : 深圳市龍華區觀(guān)瀾街道庫坑社區盛德蘭工業(yè)園A/B棟二樓
當前位置: 首頁(yè) > 產(chǎn)品中心 > 動(dòng)力電池自動(dòng)點(diǎn)焊機 > 圓柱鋰電池自動(dòng)點(diǎn)焊機

圓柱鋰電池自動(dòng)點(diǎn)焊機

產(chǎn)品詳情

產(chǎn)品特點(diǎn)(Product characteristics):

自動(dòng)化焊接,焊點(diǎn)均勻,一致性良好,提高合格率實(shí)時(shí)焊接電流監控,虛焊或炸火報警自動(dòng)停機

?可選擇點(diǎn)焊規范焊接(正負極可設置不同電流)

?點(diǎn)焊坐標參數可采用U盤(pán)導入參數

?運行機構采用伺服電機配合線(xiàn)型模組,精準定位

?可設置點(diǎn)焊規范焊接(正負極分別使用不同電流焊接)

?可設置同一電芯正極點(diǎn)焊,負極不點(diǎn)焊

?Automatic welding, uniform solder joints, good consistency, improve the pass rate

?Real-time monitoring of welding current, automatic stop of false welding or explosive fire alarm

?Optional spot welding specification welding (positive and negative pole can set different current)

?The coordinate parameters of spot welding can be imported by U Disk

?The running mechanism adopts Servo Motor and linear module, and the positioning is precise

?Spot welding specification can be set (positive and negative electrodes are welded with different current)

?The same core can be set for positive pole spot welding, negative pole non-spot welding

1、主要功能:圓柱電芯的組合式雙面自動(dòng)化焊接

Main function:Auto double-sided welding of cylindrical battery

2、設備功率(Power) :3KW ,220V,50HZ

3、使用氣壓:0.4-0.8Mpa,使用氣源時(shí)必須有過(guò)濾裝置,確保

氣流無(wú)水無(wú)雜質(zhì)。

Air pressure:0.4-0.8Mpa, Air source must be used when there is a filter device to ensure that the flow of water-free impurities.

4、適應范圍:動(dòng)力電池的串并組合,多并多串組合電動(dòng)工具電池,扭扭車(chē)電池(1個(gè)模具點(diǎn)焊6組),儲能電池包,電動(dòng)單車(chē)電池等

Adaptive range: Power Battery series-parallel combination of batteries, multi-parallel multi-series combination, electric tool battery, torsion car battery (1 die spot welding 6 groups) , energy storage battery pack, Electric Bicycle Battery, etc.

適合電芯(battery range):14430/14500/18500/18650/21700

26650/26700/32050/32700

5、最大行程:X axis:200-600mm ; Y axis:200-400mm

6、適合點(diǎn)焊針:進(jìn)口直徑4-4*6平頭焊針(凸點(diǎn)焊接使用)

進(jìn)口直徑1.7*100MM(焊點(diǎn)點(diǎn)焊)

Suitable for spot welding:

Imported 4-4 * 6 flat head Pin (for projection welding)

Inlet diameter 1.7 * 100MM (spot welding)

7、適合鎳片寬度:成型鎳片

Suitable for nickel sheet width : Shaped nickel sheet

8、可定制點(diǎn)焊模具前進(jìn)后出型(適合自動(dòng)生產(chǎn)線(xiàn)使用)

Can Be customized spot welding die forward and backward type (suitable for automatic production line)

9、可定制自動(dòng)打磨焊針功能

The function of auto-grinding and welding needle can be customized

10、適合鎳片厚度(Nickel sheet thickness):

0.1MM---0.2MM(0.15—0.2MM厚度鎳片需開(kāi)槽)

(0.15-0.2MM thickness nickel sheet needs to be slotted)

凸點(diǎn)焊鎳片(Bump welding nickel sheet):0.21—0.4MM

11、生產(chǎn)效率(Efficiency):About3600PCS-4500PCSCells/H

12、標配點(diǎn)焊機:

MDA-8000B晶體管點(diǎn)焊電源,數量?jì)膳_

Standard spot welding machine:

MDA-8000B Transistor spot welding power supply, 2 sets

Adaptive range: Power Battery series-parallel combination of batteries, multi-parallel multi-series combination, electric tool battery, torsion car battery (1 die spot welding 6 groups) , energy storage battery pack, Electric Bicycle Battery, etc.

適合電芯(battery range):14430/14500/18500/18650/21700

26650/26700/32050/32700

5、最大行程:X axis:200-600mm ; Y axis:200-400mm

6、適合點(diǎn)焊針:進(jìn)口直徑4-4*6平頭焊針(凸點(diǎn)焊接使用)

進(jìn)口直徑1.7*100MM(焊點(diǎn)點(diǎn)焊)

Suitable for spot welding:

Imported 4-4 * 6 flat head Pin (for projection welding)

Inlet diameter 1.7 * 100MM (spot welding)

7、適合鎳片寬度:成型鎳片

Suitable for nickel sheet width : Shaped nickel sheet

8、可定制點(diǎn)焊模具前進(jìn)后出型(適合自動(dòng)生產(chǎn)線(xiàn)使用)

Can Be customized spot welding die forward and backward type (suitable for automatic production line)

9、可定制自動(dòng)打磨焊針功能

The function of auto-grinding and welding needle can be customized

10、適合鎳片厚度(Nickel sheet thickness):

0.1MM---0.2MM(0.15—0.2MM厚度鎳片需開(kāi)槽)

(0.15-0.2MM thickness nickel sheet needs to be slotted)

凸點(diǎn)焊鎳片(Bump welding nickel sheet):0.21—0.4MM

11、生產(chǎn)效率(Efficiency):About3600PCS-4500PCSCells/H

12、標配點(diǎn)焊機:

MDA-8000B晶體管點(diǎn)焊電源,數量?jì)膳_

Standard spot welding machine:

MDA-8000B Transistor spot welding power supply, 2 sets

13、 三種點(diǎn)焊數據輸入Three kinds of data input for spot welding:

點(diǎn)陣輸入法 Lattice input method

陣列輸入法 Array input method

U盤(pán)導入法,把點(diǎn)焊數據儲存到U盤(pán),直接導入到機器,(U盤(pán)CAD數據按單次導入到觸摸屏,然后可批量從觸摸屏導出到U盤(pán),再一次性到入到其他機器使用)

U Disk import method, the spot welding data stored to the U Disk, direct import to the machine, (U disk CAD data by a single import to the touch screen, and then can be bulk from the touch screen export to the U Disk, once again into other machines to use)

14、點(diǎn)焊模具型號命名:中英文輸入

Type designation of spot welding die:Chinese and English input

15、控制器件:7.5寸觸摸屏,6軸高速PLC編程器,3軸750W伺服電機,2軸400W伺服電機驅動(dòng)電動(dòng)焊頭

Control device:7.5-inch touch screen, 6-axis high-speed PLC

programmer, 3-axis 750W servo motor, 2-axis 400W servo motor drive electric welding head

16、鎳帶采用成型鎳帶,減少浪費

The nickel strip adopts the shaped nickel strip to reduce the waste

17、設備調試簡(jiǎn)單,易學(xué)易懂,換型號速度快(0-199組數據可調用)

Equipment debugging is simple, easy to learn and understand, change models quickly (0-199 groups of data can be called)

18、焊頭動(dòng)力:伺服電動(dòng)

Welding power:Servo motor

19、成品電池治具:出廠(chǎng)附帶1套絕緣電木治具(2個(gè))

Finished Battery fixture:Factory with 1 set of insulated bakelite fixture (2)

20、本公司產(chǎn)品保修期為貳年

The warranty period of our products is two years

21、設備外形尺寸(Size):L1630*W850*H1630MM

22、設備重量(Weight) :220KG

23、 設備主要配件清單(List of major accessories)

 稱(chēng)

Name

數量

Quantity

 

Model

生產(chǎn)廠(chǎng)家

Manufacturer

X軸伺服電機

X-axis Servo Motor

1PCS

MS-80STE-20P7

XINJIE

Y軸伺服電機

Y-axis Servo Motor

2PCS

MS-80STE-20P7

XINJIE

Z軸伺服電機

Z-axis Servo Motor

2PCS

MS-60STE-20P4

XINJIE

X軸模組

X Axis Module

1PCS

142-1030

BT

Y軸模組

Y Axis Module

2PCS

142-500

BT

Z軸焊頭模組

Z Axis Welding head module

2PCS

16-40

BT

滾珠絲杠

Ball screw

5

5 set

 

臺灣上銀

滑塊

Sliding Block

8

8 set

 

臺灣上銀

焊接主機

Welding host

2

2 set

BT-MDA8000B 

BT

觸摸屏

Touch screen

1PCS

7.5

7.5 inch

XINJIE

USB數據倒入系統

USB Data Dump into the system

1

1 set

 

BT

PLC

1PCS

XCC-32T-E

XINJIE

焊頭

Welding head

2

2 set

夾針直徑1.5/1.7MM

Clip diameter 1.5 / 1.7 mm

BT

鎖模機構

Mould locking mechanism

1

1 set

 

BT

氣動(dòng)元件

Pneumatic Element

1

1 set

 

臺灣亞德客

開(kāi)關(guān)電源

Switching power supply

1PCS

24V5A

合普

開(kāi)關(guān)電源

Switching power supply

1PCS

48V10A

合普

焊針降溫風(fēng)扇

Needle Cooling Fan

2PCS

 

 

機加配件

Machine fitting

1

1 Batch

 

BT

控制系統

Control System

1

1 set

 

BT

機箱機架

Chassis frame

1

1 set

鋁合金機架,鈑金烤漆

Aluminum Alloy frame, sheet metal paint

 

系統報警

System alarm

1

1 set

 

臺灣士林

24、 點(diǎn)焊產(chǎn)品圖片 Photo of spot welding product

設備優(yōu)點(diǎn)

Advantages and disadvantages of equipment

● 設備采用鋁合金加鈑金結構方式,牢固,不易松動(dòng),確保定性

The equipment is made of aluminum alloy and sheetmetal structure, which is firm, not easy to loose and ensures the quality

● 適合于電池組的大批量自動(dòng)化點(diǎn)焊

Suitable for automatic spot welding of large batch of battery pack

● 點(diǎn)焊效果穩定,有保障

The spot welding effect is stable and guaranteed

● 焊接效率高,以18650為例:約3600PCS-4000PCS電芯/小時(shí)

High welding efficiency, take 18650 as an example:

about 4000PCS-5000PCS Cells/H

● 點(diǎn)焊模具有防呆配置,普通員工可調試設備和操作設備

The spot welding die is equipped with anti-stuffiness device, which can be adjusted and operated by common staff

● 設備自帶200套點(diǎn)焊參數儲存,無(wú)限次U盤(pán)存儲導入,可快速切換點(diǎn)焊型號

The equipment has 200 sets of spot welding parameter storage, unlimited time u disk storage import, can quickly switch spot welding model

● 設備電源要求,220V交流接入電源主線(xiàn)國標6平方電線(xiàn),氣源0.4-0.8Mpa無(wú)雜質(zhì),無(wú)水霧,以保障設備的穩定性

Equipment Power Requirements, 380V AC power supply main line 6 square national standard wire, gas source 0.4-0.8 MPA no

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